Metal 3D printing in the USA is entering a new era, driven by the need for shorter lead times, greater supply chain resilience, and more sustainable manufacturing practices. At the forefront of this transformation is Wire Arc Additive Manufacturing (WAAM), a powerful metal additive manufacturing technology that enables the production of large-scale components directly from wire feedstock. As a leading provider of WAAM systems and certified component production, MX3D supports American industries with scalable, reliable, and digitally controlled 3D metal printing solutions. Our offerings cater to the distinct needs of the US energy sector, maritime industry, defense contractors, and heavy manufacturers seeking to accelerate production and reduce their reliance on casting or forging.
Wire Arc Additive Manufacturing USA: A Scalable Alternative to Traditional Methods
Wire Arc Additive Manufacturing (WAAM) is a subcategory of Directed Energy Deposition (DED) technologies. It is increasingly gaining traction in the United States as a cost-efficient and fast alternative to conventional manufacturing. WAAM uses robotic welding arms to deposit metal wire layer by layer, forming complex geometries without the need for molds or subtractive machining. This approach yields material efficiency as high as 90%, with deposition rates reaching up to 4 kilograms per hour, far exceeding other 3D printing techniques in throughput. In the American industrial context, where speed, traceability, and compliance are non-negotiable, WAAM represents an ideal convergence of flexibility and performance.
WAAM System Supplier USA: Advanced Robotic Metal Printing for In-House Production
MX3D delivers complete WAAM systems to US manufacturers looking to gain independence from external supply chains and build internal production capabilities. Each WAAM system includes an industrial robotic arm, a wire-based welding system, and MX3D’s proprietary MetalXL software platform, which enables precise control over toolpaths, parameters, and real-time thermal monitoring. Our systems are designed for seamless integration into US production lines and research facilities, with scalable options to support anything from small-series prototyping to full-scale manufacturing. For American organizations involved in oil and gas, nuclear energy, maritime construction, or automotive part production, our WAAM machines offer the flexibility to print certified, large-format metal parts in-house with reduced downtime and exceptional control.
Certified Metal 3D Printing USA: On-Demand Component Production
For American companies without internal WAAM infrastructure, MX3D offers on-demand industrial metal 3D printing services. Components are printed at our advanced WAAM factory in Amsterdam and shipped to the US with full QA documentation, traceability records, and material certifications . This service is particularly useful for American firms requiring large, mission-critical parts with short delivery windows. Our team has deep expertise in producing items such as high-strength flanges, impellers, valve housings, and custom subsea structures from certified materials like stainless steel 316L, Inconel, and duplex steels. All parts are delivered with full compliance to ISO, ASME, or API specifications, making them ready for deployment in the most demanding industrial environments across the United States.
3D Printing for Oil and Gas USA: WAAM for High-Performance Energy Components
The US oil and gas sector faces mounting pressure to deliver operational reliability, especially in offshore and subsea environments. WAAM is ideally suited to serve this need, offering the ability to print corrosion-resistant components with high mechanical integrity and reduced lead times. From pressure-rated flanges to pump casings and replacement parts for offshore rigs, MX3D’s WAAM technology allows American oil and gas operators to respond faster to critical maintenance and supply demands. Our track record includes delivering complex geometries that meet API certification pathways and support extended service life in aggressive environments.
3D Printing for Nuclear Parts USA: Certifiable Components for Safety-Critical Applications
Nuclear energy providers in the United States require extreme reliability, traceability, and certification in every component they source. MX3D’s WAAM solutions are designed with these challenges in mind. We are advancing compliance with ASME Section IX and ISO 9001, and our printed components are already in use for research and prototyping in the nuclear field. WAAM’s ability to reduce lead time while maintaining tight thermal control and high deposition consistency makes it a compelling solution for domestic production of nuclear-grade parts. With our data-driven process monitoring and focus on quality assurance, we provide nuclear operators in the US with components that are engineered for safety and repeatability.
Large-Scale Metal 3D Printing USA: Serving Heavy Industry and Maritime
MX3D’s WAAM technology supports US shipbuilders, maritime contractors, and heavy manufacturers in producing large-scale, custom metal structures. Our robotic systems enable the fabrication of components such as rudder stocks, bulkhead frames, and structural reinforcements—without the cost and time associated with casting or manual welding. WAAM allows for geometry freedom and customization that is not feasible with traditional fabrication, helping American manufacturers improve project flexibility and reduce logistical dependencies. Whether operating from the Gulf Coast, Great Lakes, or Pacific shipyards, clients across the US are turning to large-format WAAM as a reliable and scalable production method.
Robotic Metal 3D Printing USA: Combining Automation and Process Control
What distinguishes MX3D in the US additive manufacturing space is our ability to pair advanced robotics with highly tuned software control. MetalXL, our in-house developed WAAM control software, allows for dynamic process parameter management, real-time heat input regulation, and seamless user control across different materials and geometries. This gives American manufacturers and R&D labs a competitive advantage in process repeatability and traceable production, especially when part certification is required. Our approach to robotic metal 3D printing empowers US clients to automate complex part fabrication while maintaining visibility and oversight throughout the entire production cycle.
Sustainable Metal Manufacturing USA: Reducing Waste and Footprint
Sustainability is a growing priority for the US industry, and WAAM offers a clear advantage in this area. By minimizing raw material waste and eliminating the need for molds or extensive machining, WAAM enables a more energy-efficient and material-conscious manufacturing approach. MX3D’s technology supports localized production, which in turn reduces transportation-related emissions and helps build more resilient supply networks within the US. This aligns closely with American industry goals to lower environmental impact while improving flexibility and cost-efficiency in production.
Partnering with MX3D in the USA: Resellers and Industrial Collaborations
MX3D is actively building partnerships in the United States to serve local markets better. We are expanding our network of US-based resellers, systems integrators, and industrial collaborators to help bring WAAM technology closer to American production sites. Whether you are a distributor, technical service provider, or part of a manufacturing consortium, we are open to exploring collaboration opportunities that accelerate the adoption of WAAM in the US. Our team also supports proposal development , industry certification efforts, and educational partnerships across the country.
Contact MX3D: Start Your WAAM Project in the United States
If your organization is based in the United States and looking to implement advanced metal additive manufacturing, whether through an in-house WAAM system or on-demand component production, MX3D is ready to support your next step. With proven experience in delivering certified parts, integrated systems, and software-driven control, we are uniquely positioned to help American manufacturers reduce lead times, cut costs, and produce more sustainably. Get in touch to learn how MX3D can power your next project with Wire Arc Additive Manufacturing.
